Here is a 200-word overview of the automotive manufacturing process, synthesized from industry-standard practices:
Automotive manufacturing begins with design validation using CAD/CAE software to optimize vehicle specifications and simulate performance under real-world conditions
Raw materials (steel, aluminum, polymers) undergo stamping processes where hydraulic presses shape metal sheets into body panels using precision dies
Components then proceed to welding stations, where robotic arms perform spot welding and MIG welding to assemble body-in-white structures, ensuring structural integrity through seam sealing and dimensional checks
The body enters paint operations starting with e-coat immersion for corrosion resistance, followed by basecoat application and clear coat finishing in climate-controlled booths
Simultaneously, powertrain assembly occurs separately—engine blocks are cast/machined, while transmissions undergo gear calibration and dyno-testing